Waterjet Pump: Dual intensifier linkage design, international standard spares
Brand | WIN-WIN | Model | SL-VI 50HP |
Name | Water jet servo motor pump
| Temperature | 5-40°C |
Working pressure
| 420Mpa | Driving mode
| Servo motor |
Material | Material | Application | Water jet cutting system
|
Voltage | 380V | Rated power | 50HP |
Attenuator capacity | 1L | Continuous working pressure | 320Mpa-380Mpa |
Maximum water flow | 3.8L/min | Number of orifices | 3(0.17mm）
|
Tank volume | 150L | Size (L * w * h) | 2.2m*1.4m*1.6m |
Weight | 1.5T |
Features of the waterjet pump:
1. The WWSL-VI50 HP pump suitable for many types machine, such as the water only cutting table, abrasive water jet cutting table and also the water jet robotic arms ABB, FanUc etc.
2. The pump equipped with a Siemens touch display screen, which can display the working status of the core intensifier components in real time
3. Double intensifier structure design is adopted, and double intensifier positions are reserved, which can ensure 24-hour uninterrupted working state
4. Traditional three-phase asynchronous motor and servo motor can be selected, and the servo motor can save about 30%-50% of the electricity cost, which is more energy-saving and environmentally friendly
Do you know how to install a whole set waterjet pump? Which installation tools will you need to prepare first?
You can refer to the following video, and there will be used some waterjet installation tools, need to prepare first: such as the plunger removal tool 20447460, waterjet high pressure seal tool 10148674, the vee block cradle 20484961, the stand seal removal tool 80078330 etc. With the assistance of these professional disassembly tools, the installation of the waterjet cutting intensifier can be completed quickly and correctly.
How to choose the suitable waterjet pump when I want to buy a set of waterjet cutting machine?
It needs to start from the perspective of the buyer’s own cutting needs. Generally speaking, there are currently two types of waterjet pumps in the waterjet market, one is a hydraulic intensifier pump, also known as a linear intensifier pump, and the other is a direct drive pump.
Hydraulic intensifier pump: It is an intensifier pump that uses hydraulic oil to convert low-pressure water into output high-pressure water through the reciprocating motion of the piston of the booster cylinder for cutting. It mainly consists of three parts, high pressure part, low pressure part and hydraulic part.
According to the needs of the market, we have introduced two different types of motors for customers to choose from. One is the traditional three-phase asynchronous motor, which is used by most of the waterjet booster pumps at the beginning. Compared with the servo motor, this motor has a simpler structure, better working performance, and a cheaper price, but it is difficult to adjust the speed, the starting current is large, it is easy to be overloaded during operation, and the loss is relatively large.
The other is the servo motor. We believe that in terms of future energy saving, emission reduction and sustainable development, the servo motor will also be a trending product in the future. Compared with the three-phase asynchronous motor, the servo motor has high displacement accuracy, high positioning accuracy, wide speed range, and good system reliability. The most important thing is that because it is equipped with an encoder, the servo motor can achieve more precise closed-loop control, which cannot be achieved by a three-phase asynchronous motor. However, the price of the servo motor is many times that of the ordinary three-phase asynchronous motor.
- Determine based on the thickness of the material you want to cut. Generally, the material thickness that can be cut by waterjet cutting machine is about 2-200MM. Compared with some foam materials, such as sponge, the thickness does not exceed 300MM. If it is too thick, it will affect the cutting edge and effect. This kind of cutting can use our several types of intensifier waterjet pumps, such as WWJET50 pump, WW40JET pump, WWSL-VI50 pump, of course, if you want a waterjet pump with a larger flow rate to achieve a faster cutting effect, There is also WW60JET double intensifier linkage structure for you to choose, or our WWSL-100HP large flow intensifier pump, the maximum flow can reach a flow rate of 7.6L per minute, and the cutting speed is faster; if you want to cut ultra-thick Metal, such as metal around 200-300MM, you can choose our ultra-high pressure intensifier pump, WWSL-Pro Pump at this time. Waterjet cutting machine with this intensifier pump can cut hard metal with a thickness of up to 300MM, and it is also the best choice for many aerospace material cutting manufacturers. Up to now, we have served aerospace material manufacturers in more than 10 countries in the world, all use our ultra-high pressure waterjet pump.
2. The cutting speed needs to be determined according to your daily production volume. Usually, besides the material and thickness of the cutting material, there are two main factors affecting the cutting speed of the waterjet pump: one is the flow rate of high-pressure water output, the greater the flow rate, the higher the cutting efficiency; the other is The pressure of the waterjet pump, the greater the pressure, the higher the cutting efficiency.
3. Pressure, we have both 60K psi and the 90k psi for your reference. The overall volume of the waterjet pump with 90K psi pressure is larger than that of ordinary 60K psi pumps, and the price is several times that of ordinary pumps, but the cutting efficiency and the thickness of workpieces that can be cut are also beyond the reach of ordinary pumps.
4. Frequency of maintenance and ease of maintenance. Both direct drive pumps and hydraulic pumps require regular maintenance. However, the maintenance frequency of direct drive pumps may be relatively more.
5. Noise. The operating noise level of a waterjet pump is usually between 50 decibels (dB) and 80 decibels (dB), and this range can be used as a general reference. However, please note that this is only an approximate estimate, and the specific noise level still depends on many factors, such as the pump model, power, working status, and installation environment.
It’s worth noting that humans perceive sound differently depending on how the noise level increases. 50 decibels can be considered mild noise, equivalent to the volume of ordinary conversation. And 80 decibels is considered a relatively high noise level, similar to car traffic noise or the sound of a fan.
6. Budget. Even though a pump with 90k psi and large flow rate can increase the cutting speed, the price is very expensive. When purchasing a product, it is better to choose the one that is most suitable for your working conditions according to your budget.
This waterjet pump can not only be used with the abrasive waterjet cutting platform, but also can be used in the robot water jet cutting workstation. It is a waterjet pump that is very popular with customers at present.
Where is kmt pump waterjet in the water jet cutting industry?
KMT Waterjet Systems is one of the leading suppliers of waterjet cutting technology and has been in the industry for decades. Here are some highlights of where KMT waterjet pumps fit into the waterjet cutting industry:
History and experience: KMT (formerly known as Krupp Mannesmann Technik) has been working on high-pressure technology since the early 1970s. This makes it one of the pioneers and leaders in the field.
Global presence: KMT pump has numerous branches and service locations around the world to ensure the accessibility of its products and services.
Technological innovation: KMT pumps are continuously engaged in R&D and technological innovation, offering high-pressure pumps up to 90,000 PSI (approx. 6,200 bar), and these pumps are used for a wide range of cutting tasks, be it metal, glass, ceramics or composites.
Complete Solutions: In addition to the kmt pump, KMT offers complete water jet cutting systems, including nozzles, cutting heads, software and other related accessories.
Wide range of applications: kmt pump Due to its technological advancement and high quality products, KMT pump is widely used in aerospace, automotive, manufacturing, art and many other industries.
If you are interested in waterjet products, contact me please.
More products of Win-Win waterjet, find them from the following link please.
https://www.youtube.com/channel/UC-D9PKZlhw2fZhMnnzefcgQ