The Reorder from European Customers of Car Production Line
Main Devices of the Robotic Waterjet Cutting System
- Frames of Ceiling Type
- Dual ABB IRB2400 Robot Arms
- Controller of Two Robot Arms
- General Controller
- Safety Fence & Safety Door
- Win-Win SL-VI 50HP Waterjet Pump
Details of the Robotic Waterjet Cutting System:
The robotic waterjet cutting system is a set of reorders from our European customers. It was the first time we cooperated with customers to design a complete set of car interior production line planning for customers three years ago. After three years of testing, time has proved that our product quality can stand It is a great honor to serve our automotive interior manufacturer partner again.
The robotic waterjet cutting system ordered this time is our ABB IRB 2400 dual robot arm, which is matched with our SL-VI 50HP waterjet pump, which is mainly used for cutting car floor mats. Here is a brief introduction to the general workflow: After the car floor mats are produced on the production line, they need to be conveyed to the next step through the conveyor belt, which is our cutting and forming step. When the products are placed and fixed on the mold After that, our two ABB robots will carry out the cutting work according to the set procedures. When the cutting is completed, the automatic door will be opened to send out the finished product for the next operation. The whole process adopts a fully automated production line, which can greatly improve the Increase productivity.
What’s the advantages of the SL-VI 50HP Waterjet Pump in the robotic waterjet cutting system?
1，Adopt servo motor
This pump adopts servo motor, we all know that the advantage of servo motor is energy saving, low noise, and stable operation.
2、Double intensfier structure
The advantage of this structure is to meet the needs of 24-hour production, when an intensfier needs maintenance, it can be switched to another work, for the tight schedule, the production of large production departments this is very important.
How does the robotic waterjet cutting system work?
We all know that car interiors use many kinds of equipment in the whole production process:
For example, press-fit machine: used to hot press the material to give it the desired shape and strength.
Injection Molding Machines: Used to inject plastic materials into molds to manufacture plastic parts.
Sewing Machine: Used to sew automotive interior fabrics together to manufacture cloth parts.
Assembly and installation stage:
Assembly line: used to assemble and install the parts of the car roof, including cloth parts, plastic parts and possibly metal structures.
Dispensers: used to apply and cure glue during the assembly process to add strength and sealing to the structure.
Water jet robotic cutting machines, on the other hand, can be used in the preparation stage of materials for automotive interiors. This equipment utilizes high-pressure water jets and carries abrasive materials to cut and process materials, and can be used to cut materials needed for automotive interiors, such as fabric, leather, foam, etc.
The robotic waterjet cutting system can also be used after the laminating machine to punch or cut holes of various shapes in the roof or carpet of the car.
What are the benefits of a fully enclosed design of robotic waterjet cutting system?
The fully enclosed operating platform of the Robotic Waterjet Cutting System offers the following advantages:
SAFETY: Totally enclosed operation platform provides a safe working environment, which is available in different types, such as housing type structure with roll-up door design, housing type structure with swing door, or safety fence and access control, avoiding the risk of operators entering the cutting area. In addition, safety facilities such as emergency stop buttons and sensors can respond to emergencies in a timely manner to ensure the safety of operators.
Efficiency: The robotic waterjet cutting system combines an automated robotic system with high-speed water jet cutting technology to enable efficient cutting tasks. The precise control and stability of the robotic arm ensures accuracy and consistency of cutting, increasing productivity.
Accuracy: Water jet cutting technology is characterized by high accuracy and no thermal effects, making it suitable for applications where materials are cut finely or where the original properties of the material need to be maintained. The fully enclosed operating platform allows the operator to precisely control and adjust the cutting process through a surveillance system and real-time monitoring from the operating table to ensure cut quality.
Versatility: The robotic waterjet cutting system is suitable for cutting a wide variety of materials, including metal, stone, composite materials and more. It can be used in multiple industry sectors, such as metal processing, aerospace, automotive manufacturing, construction, etc.
What’s the advantages of Win-Win company compared to others?
1, Win-Win is a real technical manufacturer, we have more than 10 technical engineers with more than 15 years of experience, to protect your equipment production and use.
2, We always put quality and customer’s demand in the first place.
3, so far, we have more than 10,000 water jet cutting users in the world, robotic waterjet cutting equipment buyers have more than 100, that is to say, we are a real supplier of robotic waterjet cutting system solutions with rich practical experience.