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Tube threading and coning tools are important accessories for high-pressure waterjet cutting systems that operate at 90k psi.

Tube threading and coning tools are used in high-pressure waterjet cutting systems that operate at 90k psi (6,200 bar) to create and maintain the connections between the high-pressure components of the system, such as the 90k psi intensifier pump and the high-pressure tubing.

Tube threading tools are typically designed to work with a variety of materials, containing stainless steel, copper, and brass.

Tube threading tools are used to cut threads into the ends of high-pressure tubing, allowing the tubing to be securely connected to other high-pressure components in the waterjet system.

The threading process involves cutting a series of grooves into the end of the tubing using a threading tool. The threads are then used to screw the tubing into a fitting or other component of the 90k psi waterjet system.

The threading process can be done manually, using a hand-held threading tool, or with a powered threading machine, and they are designed to work with a variety of tubing sizes and materials.

Some threading machines can also be used to cut threads into other components of the 90k psi waterjet system, such as fittings and valves.

Coning tools are used to create a conical shape on the ends of high-pressure tubing, which helps to ensure a tight seal when the tubing is connected to other components in the 90k psi waterjet system.

The coning process involves cutting a bevel into the end of the tubing using a coning tool.

The angle of the bevel is typically around 37 degrees, which is the standard angle for high-pressure tubing connections.

Coning tools are also designed to work with several materials, including stainless steel, copper, and brass.

Coning tools can also be manual or powered and are designed to work with a variety of tubing sizes and materials. Powered coning machines can be more efficient for high-volume production and can be more precise in creating the conical shape.

In a 90k psi waterjet cutting system, tube threading and coning tools are essential for creating and maintaining the high-pressure connections between the components of the system.

These tools help to ensure that the 90k psi waterjet system operates safely and efficiently by preventing leaks and maintaining the integrity of the high-pressure components.

Poorly made tools or incorrect use of the tools can lead to leaks, which can be dangerous and can cause damage to the machine.

Regular maintenance and inspection of the high-pressure connections in the waterjet system are also important to ensure safe and efficient operation of the machine.

Here are some best practices for using tube threading and coning tools in a 90k psi high-pressure waterjet cutting system:

1. Use the right size tool

Make sure to use the correct size of threading or coning tool for the tubing being used. Using a tool that is too small or too large can cause damage to the tubing or the tool itself.

2. Use the correct angle

For coning tools, make sure to use the correct angle for the tubing being used. The standard angle for high-pressure tubing connections is around 37 degrees. Using a different angle can cause leaks and compromise the integrity of the connection.

3. Use lubrication

Use a suitable lubricant when using threading and coning tools to help reduce friction and prolong the life of the tool. Make sure to use a lubricant that is compatible with the tubing material being used.

4. Use proper technique

When using threading and coning tools, use a steady and consistent motion to avoid damaging the tubing or the tool. Follow the manufacturer’s instructions for using the tool.

5. Inspect the connections

After using tubing threading and coning tools, inspect the connections to make sure there are no burrs or rough edges that could cause leaks. Use a deburring tool if necessary.

6. Maintain the tools

Regularly clean and maintain the threading and coning tools to ensure that they remain in good working condition. Replace worn or damaged tools promptly to avoid compromising the integrity of the 90k psi high-pressure connections.

The frequency of cleaning and maintenance depends on a variety of factors, including the frequency of use, the type of tubing being used, and the working environment.

As a general rule, it is recommended to clean and maintain the tools after every use to ensure that they remain in good working condition and to prevent any buildup of debris or residue.

Cleaning and maintenance procedures for tubing threading and coning tools typically involve removing any debris or residue from the tool, inspecting the tool for any signs of wear or damage, and lubricating moving parts as necessary.

It is also recommended to store the tools in a dry and clean environment to prevent corrosion or damage.

In addition to regular cleaning and maintenance, it is important to replace worn or damaged tools promptly to avoid compromising the integrity of the 90k psi high-pressure connections in the waterjet system.

Signs of wear or damage may include dull or chipped cutting edges, cracked or bent components, or excessive play in moving parts.

By following these best practices, it is possible to create and maintain secure and leak-free connections between the 90k psi high-pressure components of a waterjet cutting system.

Proper use of tubing threading and coning tools is essential for safe and efficient operation of the machine and can help to prolong the lifespan of the 90k psi system.

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