Description
The Spacer Assembly, Proximity Switch 05144183 is a component used in the 90000 psi waterjet pump, which is a high-pressure waterjet cutting system used in various industrial applications.
Item | Part Number | Description | Quantity | Item | Part Number | Description | Quantity |
1 | 05146592 | Gasket, Topworks Support | 2 | 14 | 72162253 | Plunger | 2 |
2 | 20476377 | Support, Topworks | 2 | 15 | 05130091 | Hydraulic Seal Cartridge | 2 |
3 | 10118206 | O-Ring, 1.31×1.56× .13 | 2 | 16 | 72175989 | Bushing Retainer Flange | 2 |
4 | 05144514 | Hydraulic Cylinder | 1 | 17 | 72158494 | UHP Seal Assembly | 2 |
5 | 05098991 | Socket Head Screw, 3/8-16×3-3/4 | 8 | 18 | 72166738 | UHP Cylinder | 2 |
6 | 95688743 | Lock Washer, .38 | 8 | 19 | 72163802 | Liner | 2 |
7 | 72101190 | Piston Assembly | 1 | 20 | 20474325 | Stud, 1-1/8-12×18.31 | 8 |
8 | 10074771 | O-Ring, 5.25×5.50× .13 | 2 | 21 | 72170157 | Sealing Head Assembly | 2 |
9 | 05120092 | Backup Ring, 5.25×5.50× .13 | 2 | 22 | 72178493 | Flange Assembly | 2 |
10 | 72175997 | Hydraulic Cylinder Head | 2 | 23 | 20464590 | Flat Washer, 1.13 | 8 |
11 | 05097886 | Socket Head Screw, 3/4-16×2-1/4 | 12 | 24 | 20461761 | Hex Nut, 1-1/8-12 | 8 |
12 | 05144183 | Spacer Assembly, Proximity Switch | 2 | 25 | 20489339 | Adapter, JIC/Pipe, 50× .38 | 1 |
05144191 | O-Ring, .69× .88× .09 | 26 | 72176756 | O-Ring, 3.88×4.25× .19 | 6 | ||
13 | 72141569 | Kit, Proximity Switch | 2 | ||||
| 72134224 | Proximity Switch | ||||||
95119012 | Socket Head Screw, 1/4-20×1 |
The proximity switch is used to detect the position of the piston in the high-pressure cylinder of the pump, which helps to control the flow of water and maintain the desired pressure.
The spacer assembly is designed to position the proximity switch in the correct location relative to the piston in the high-pressure cylinder.
It consists of a metal spacer and a mounting bracket, which are used to secure the proximity switch in place.
The spacer assembly is designed to withstand the high pressures and vibrations of the waterjet pump, and is made from durable materials that can withstand the harsh conditions of industrial environments.
The proximity switch itself is an electronic sensor that detects the position of the piston in the high-pressure cylinder.
It works by using a magnetic field to detect the presence of a metal target on the piston.
As the piston moves, the proximity switch senses the movement and sends a signal to the control system, which adjusts the flow of water to maintain the desired pressure.
1. Function
The proximity switch senses the position of the piston in the high-pressure cylinder and sends a signal to the control system to adjust the flow of water to maintain the desired pressure.
The spacer assembly is designed to ensure that the proximity switch is positioned correctly relative to the piston.
2. Design
The spacer assembly is designed to withstand the harsh conditions of the waterjet pump environment, including high pressures, vibrations, and exposure to water and other fluids.
It is made from durable materials, such as stainless steel or aluminum, which can withstand the stress and corrosion caused by the harsh conditions.
3. Installation
The spacer assembly is installed on the waterjet pump by mounting it to the high-pressure cylinder.
The proximity switch is then installed onto the spacer assembly using the mounting bracket.
The position of the proximity switch is critical to the accurate operation of the 90000 psi waterjet pump.
It is important to follow the manufacturer’s instructions for installation to ensure proper positioning.
4. Maintenance
The proximity switch and spacer assembly should be inspected regularly to ensure proper operation and positioning.
Any signs of wear, damage, or misalignment should be addressed promptly to avoid issues with the 90000 psi waterjet pump.
5. Replacement
If the proximity switch or spacer assembly is found to be damaged or worn, it should be replacedwith a new one that meets the manufacturer’s specifications.
It is important to use genuine replacement parts to ensure the proper fit and function of the component.
6. Troubleshooting
If the 90000 psi waterjet pump is not operating correctly, the proximity switch and spacer assembly should be checked as part of the troubleshooting process.
This may involve checking the positioning of the proximity switch, inspecting the wiring and connections, and testing the switch itself to ensure it is functioning properly.
What are some common signs of wear or damage to the proximity switch and spacer assembly in 90000 psi pump?
1. Corrosion or Rust
The proximity switch and spacer assembly may show signs of corrosion or rust, especially if the system is exposed to water or other corrosive fluids.
This can cause the components to degrade and affect their performance.
2. Cracks or Breaks
The spacer assembly or mounting bracket may develop cracks or breaks due to the high pressures and vibrations of the 90000 psi waterjet pump.
This can cause the proximity switch to become misaligned or fall out of position.
3. Loose or Missing Fasteners
The fasteners used to secure the spacer assembly or proximity switch may become loose or missing, which can cause the components to shift or become misaligned.
4. Wiring Issues
The wiring and connections to the proximity switch may become damaged or loose, which can cause the switch to malfunction or send incorrect signals to the control system.
5. Incorrect Positioning
The proximity switch may become misaligned or positioned incorrectly due to wear or damage to the spacer assembly or mounting bracket.
This can cause incorrect readings and affect the performance of the 90000 psi waterjet pump.
6. Malfunctioning or Erratic Operation
The proximity switch may malfunction or send incorrect signals to the control system, which can cause the waterjet pump to operate erratically or unpredictably.
If any of these signs are observed during an inspection, it’s important to address the issue promptly to avoid problems withthe 90000 psi waterjet pump.
This may involve repairing or replacing the affected components, tightening loose fasteners, or adjusting the position of the proximity switch.
It’s important to follow the manufacturer’s guidelines for maintenance and replacement of components, and to use genuine replacement parts to ensure the proper fit and function of the assembly.
Regular inspections and maintenance can help to identify and address issues with the proximity switch and spacer assembly before they become more serious.
By keeping these components in good condition, you can help to ensure the continued safe and efficient operation of the 90000 psi waterjet pump.
What are some common operating conditions that could require more frequent inspections of the proximity switch and spacer assembly?
1. High Frequency of Use
If the waterjet pump is used frequently, this can increase the wear and tear on the proximity switch and spacer assembly.
The more the system is used, the more likely it is that the components will experience wear and damage.
More frequent inspections can help to identify any issues before they become more serious and lead to failure of the system.
2. Harsh Environments
If the waterjet pump operates in a harsh environment, such as exposure to corrosive fluids, high temperatures, or high levels of vibration, this can increase the wear and tear on the proximity switch and spacer assembly.
The harsh environment can cause the components to degrade more quickly and affect their performance.
It’s important to regularly inspect the components to ensure that they are still functioning correctly.
3. High Pressure Applications
If the waterjet pump is used in high pressure applications, this can increase the stress on the proximity switch and spacer assembly.
The high pressure can cause the components to become misaligned or damaged, affecting the performance of the 90000 psi waterjet pump.
More frequent inspections may be necessary to ensure the proper positioning and alignment of the components.
4. Critical Applications
If the 90000 psi waterjet pump is used in a critical application, such as in medical or aerospace industries, more frequent inspections may be necessary to ensure the continued safe and reliableoperation of the system.
These industries often require strict adherence to safety standards and regulations, and any issues with the proximity switch and spacer assembly could have serious consequences.
5. Age of the Components
As the proximity switch and spacer assembly age, they may be more prone to wear and damage.
The older the components are, the more likely they are to experience wear and tear.
More frequent inspections can help to identify any signs of wear or damage, and to address any issues promptly to avoid problems with the 90000 psi waterjet pump.
6. Changes in Operating Conditions
Any changes in the operating conditions of the waterjet pump, such as changes in the type of fluid or chemicals used, or changes in the operating temperature or pressure, could require more frequent inspections of the proximity switch and spacer assembly.
These changes can affect the performance of the 90000 psi waterjet pump and the proximity switch and spacer assembly, and may require adjustments or repairs to ensure proper operation.
In general, it’s important to take into account the specific operating conditions of the 90000 psi waterjet pump and to follow the manufacturer’s guidelines for maintenance and replacement of components.
By conducting regular inspections and addressing any issues promptly, you can help to ensure the continued safe and efficient operation of the 90000 psi waterjet pump.
If you have any questions about purchasing or repairing 90000 psi waterjet intensifier pumps and related parts, please contact us.
