Description

90,000 psi Water Pump Tool: FML-2 Grease 10087385

FML-2 Grease 10087385 is a specialized lubricant used for 90,000 psi waterjet pumps.

The “FML” in FML-2 stands for “Fiber-Moly-Lithium,” which refers to the additives in the grease that provide additional lubrication and protection to equipment under heavy loads and extreme conditions.

The grease is used to lubricate various components of the pump, including the plunger assembly and other moving parts.

– Composition: FML-2 Grease is a lithium complex grease that contains a high-viscosity synthetic base oil, a lithium complex thickener, and various additives.

It is specifically formulated to provide excellent lubrication under high-pressure and high-temperature conditions.

– Properties: FML-2 Grease is a high-performance lubricant that is designed to provide excellent anti-wear protection, resistance to oxidation and corrosion, and water resistance.

It is also resistant to chemical breakdown and can maintain its lubricating properties even in the presence of abrasive particles. 

• Water resistance: Water is a common element in waterjet pump systems, and FML-2 Grease is specifically formulated to resist water washout and maintain its lubricating properties even in the presence of water.
• Anti-wear properties: FML-2 Grease contains additives that provide excellent anti-wear protection for the pump components. This can help extend the lifespan of the parts and prevent damage or malfunction.

– Temperature range: The water pump tool FML-2 Grease is designed to withstand a wide temperature range, from -40°C to 150°C (-40°F to 302°F).

This makes it suitable for use in various environments and conditions.

– Compatibility: The water pump tool FML-2 Grease is typically compatible with a variety of materials used in waterjet pump systems, including metals and plastics.

However, it’s important to ensure that the lubricant is compatible with the specific materials used in the pump being serviced.

Using an incompatible lubricant could cause damage to the pump components or the lubricant itself.

– Application: The water pump tool FML-2 Grease is typically applied to the plunger assembly, bearings, and other moving parts of the waterjet pump.

The grease can be applied manually using a grease gun or through an automated lubrication system.

– Storage: The water pump tool FML-2 Grease should be stored in a cool, dry place away from direct sunlight and moisture.

It should be stored in its original container and kept tightly sealed to prevent contamination.

– Safety: The water pump tool FML-2 Grease ought to be handled with care to avoid skin contact or ingestion. Users should follow the safety guidelines.

– Maintenance: Proper maintenance and inspection of the FML-2 Grease is crucial to make sure its continued effectiveness.

Over time, the grease may become contaminated or depleted, which could compromise its ability to lubricate the pump components.

Regular inspection and replacement of the grease can help prevent these problems and ensure the safe and efficient operation of the pump.

As a general guideline, it is recommended to check the quality of the grease at least once every three months, or more frequently if the machine is operating under extreme conditions, such as high temperatures, heavy loads, or exposure to water and other contaminants.

What are the signs that the water pump tool FML-2 Grease is contaminated or depleted?

1. Change in color

If the grease has changed color from its original color, this could indicate contamination.

For example, if it has become darker or has taken on a milky appearance, it could be a sign that water has mixed with the grease.

2. Change in consistency

If the grease has become too thick or too thin, this could indicate that it has become contaminated or depleted.

A change in consistency could be caused by the introduction of foreign particles, heat or oxidation.

3. Unusual odor

If the grease has a foul or unusual odor, this could be a sign of contamination.

For example, if it smells burnt, it could mean that it has been exposed to high temperatures.

4. Reduced lubrication performance

If the equipment is experiencing increased friction or wear, this could be a sign that the FML-2 grease is no longer providing adequate lubrication.

This could be due to contamination or depletion of the water pump tool FML-2 grease.

5. Water contamination

FML-2 grease is not water-soluble, so if it becomes contaminated with water, it will separate from the grease and appear as a milky substance.

Water contamination can cause the grease to lose its lubrication properties and lead to corrosion of the equipment.

If you notice any of these signs, it is important to stop using the FML-2 grease and replace it with fresh, uncontaminated grease.

Contaminated or depleted grease can cause machine failure, increased maintenance costs, and reduced efficiency.

Regularly monitoring and maintaining the quality of the FML-2 grease will help ensure the longevity and optimal performance of the equipment it lubricates.

What are the recommended rates and intervals for applying water pump tool FML-2 grease to 90k waterjet pump?

The 90k waterjet pump typically has several bearings and seals that require lubrication with water pump tool FML-2 grease.

The recommended application rate for these bearings and seals may vary depending on their specific location and size, as well as the operating conditions of the pump.

As a general guideline, the recommended application rate for most bearings and seals in a 90k waterjet pump is typically 30-50% of the available space in the grease cavity.

However, it is important to consult our recommendations for the specific application rate for each bearing and seal.

In terms of the recommended interval for applying FML-2 grease to a 90k waterjet pump, it is generally recommended to apply the grease every 250-500 hours of operation, or every six months, whichever comes first.

However, the recommended interval may be different on account of the specific operating conditions of the pump and our recommendations.

It is important to note that over-greasing can be just as harmful as under-greasing, as it can lead to increased friction, heat, and wear, as well as contamination of the equipment with excess grease.

In addition to this, it is important to ensure that the equipment is properly cleaned and inspected before applying new grease.

This can help prevent contamination of the new grease with old or contaminated grease, which can reduce its effectiveness and lead to increased wear and tear on the equipment.

Any other requirements for the water pump tool, please consult with us.